403 CUSTOM CUTS · CUSTOM PATCH HATS

FlexFit 110M - Snapback Trucker Custom Hat

Choose your colour, quantity and custom patch options. Free artwork proof before production.

Starting at $37.99 per hat before volume discounts
Flexfit 110M snapback trucker hat in Charcoal / Black, angled front view.

Photos update when a hat colour has an associated variant image.

STEP 1 Choose your colour & quantity

Hat photo preview: Select a colour to preview

0 hats selectedEnter a quantity under each colour you want to order. Leave others at 0.

STEP 2 Choose your patch style

Patch Style (Required)

STEP 3 Customize your patch

Patch Position (Required)
Choose where you'd like your custom patch placed on the front of your hats.

Leatherette material colour (Required)

Choose one leatherette material colour (required).

Original supplied material swatch images. Screen appearance may vary from physical materials.

Patch Border (Required)
Choose the border finish for your laser-engraved leatherette patches.
Patch Shape (Required)
Choose your patch shape. Cut to Image follows your submitted artwork where feasible.

Upload your artwork (Required)

No file selected

Your original artwork will be attached to your Shopify order for download. We'll review it before production.

Order Preferences

A few final details before submitting your custom order.

Would you like a digital mockup? *
Artwork permissions *
Choose your production time *

Production time only — shipping is additional. The times below are the time needed to make your custom items, not the time until delivery.

Rush: $25 or 25% of the customized items, whichever is greater. Urgent: $50 or 50%, whichever is greater. Fees are calculated on customized items after volume discounts, including any UV upgrade, before tax and shipping, and are charged at checkout.

Rush and urgent production requests are subject to approval. Acceptance is at the discretion of 403 Custom Cuts and depends on product availability and available production capacity. We can only accept a limited number of expedited orders. Selecting and paying for an expedited option does not guarantee acceptance or a delivery date. We will contact you to confirm availability. If we cannot accept your request, we will refund the expedited production fee and contact you to arrange standard production or cancellation. Production time excludes shipping and transit time.
Choose your hat colourYour volume discount is calculated across all selected colours and sizes. Full Colour UV adds $3 per hat. Shipping and tax are calculated at checkout.
Product Description

Flexfit 110M Snapback Trucker Custom Hat

Experience the ultimate fusion of classic style and innovative design with the Flexfit 110M. Known as the 110® Mesh Cap, this premium Custom Hat features Flexfit’s revolutionary hybrid technology, combining the adjustability of a snapback closure with the unparalleled comfort of an elasticized inner sweatband. Professionally customized in Calgary by 403 Custom Cuts, it delivers a retail-quality look for corporate branding, sports teams, and local lifestyle labels across Canada.

Patented 110® Hybrid Comfort & Technical Mesh

Unlike standard trucker caps, the Flexfit 110M is engineered with a high-performance blend of 56% polyester, 44% cotton, and premium stretch mesh panels. The structured, mid-profile design keeps its sharp shape, while the breathable mesh backing ensures optimal airflow during active use or hot summer days. The addition of the flex-comfort sweatband guarantees a perfect fit for all head sizes.

Premium Branding: Laser-Engraved Patches & Custom Transfers

At 403 Custom Cuts, we elevate this premium blank with high-contrast, industrial-grade personalization options tailored to your business logo:

  • Laser-Engraved Leather Patches: Permanent, high-definition genuine or leatherette patches that add a rugged, premium aesthetic.
  • Vibrant Full Colour UV Patches: Full-color, high-definition graphics printed right onto the patch material. Unmatched colour and detail.
  • Durability Guaranteed: All our customization processes are engineered to never peel, warp, or crack under daily wear.

Why Choose the Flexfit 110M Trucker Hat?

  • No Minimum Orders: Order a single custom cap as a personal gift or scale up to wholesale bulk orders for your entire workforce.
  • Ergonomic Flexfit Fit: Features a matching plastic snapback closure paired with an interior stretch-fit band to deliver universal sizing compatibility.
  • Permacurv® Visor: Equipped with a specialized visor that maintains its proper curve and structure shape over time.
  • Calgary Local Fulfillment: Expertly customized and shipped efficiently from our local Alberta facility to clients nationwide.

Technical Specifications:

  • Profile & Construction: Structured, mid-profile 6-panel design.
  • Material Blend: 56% Polyester / 44% Cotton front, premium stretch mesh back.
  • Visor Type: Permacurv® matching undervisor with 8-row stitching.
  • Crown Height: 3.5 inches (Classic Trucker fit).
  • Care Instructions: Spot clean with a damp cloth and mild detergent. (Avoid submerging leather patch configurations in water to best preserve custom branding).
Custom Hats with No Minimum Orders

Most Canadian custom apparel shops require bulk orders. At 403 Custom Cuts, we believe in accessibility. We offer no minimum orders on custom leatherette patch hats, meaning you can order a single personalized hat for a gift or 500 hats for your national business. Our tiered pricing ensures that the more you buy, the more you save.

Custom Hats - Durability Built for the Canadian Climate

From the humid summers of Ontario to the cold winters of Alberta, our custom leatherette patches are designed to withstand the elements. They are water-resistant, easy to clean, and bonded with industrial-grade thermal adhesive to ensure your patch stays securely attached to the hat, no matter where your adventures take you.

Custom Hats Designed with High-Contrast Laser Technology

Our state-of-the-art production technology offers two distinct ways to bring your brand to life. We utilize high-precision lasers to etch designs directly into high quality leatherette for a permanent, rugged look, as well as advanced UV printing technology for vibrant, full color patches.

Whether you choose the classic aesthetic of our Rawhide, Black/Gold, or Charcoal engraved patches or the high-impact detail of our full color UV patches, the result is a crisp, professional finish that won’t fade, peel, or crack over time. This versatility makes our headwear the top choice for complex corporate logos, colorful team gear, and high-end promotional branding across Canada.

Not sure which Patch is right for your Custom Hat?
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Discounts apply automatically to eligible hat quantities. Taxes and shipping extra.